一种高强安全带用涤纶工业丝的生产工艺Spinning Process of the Industrial Polyester Yarn Using for High Strength Safety Belt
庄源,苏键,马鹏程,葛骏敏,孙永明,姚玉元
ZHUANG Yuan,SU Jian,MA Peng-cheng,GE Jun-min,SUN Yong-ming,YAO Yu-yuan
摘要(Abstract)：
以增黏聚酯切片为原料,经优化的熔融纺丝工艺制备出一种新型高强度安全带用涤纶工业丝,利用X射线衍射、纤维强伸仪对纤维进行了测试表征,并重点探讨了纺丝温度、侧吹风风速以及总拉伸倍率对纤维性能的影响。结果表明:纺丝拉伸后纤维结晶度高达68.9%,优化的纺丝温度为291℃,侧吹风风速为0.5 m/s,总拉伸倍率为5.9,生产纤维的纤度为(1 691±9)dtex,断裂强度≥8.20 cN/dtex,断裂伸长率为14%±2%。由于该产品具有强度高、毛丝数量少的特点,已在高性能汽车安全带领域得到了应用。
Using high viscosity polyester chips as raw material, a new high strength safety belt yarn is pre-pared through the melt spinning process. The yarn performance is analyzed by X-ray diffraction, then thespinning temperature, quenching air speed, and draw ratio are focused researched. The results show that thecrystalline of draw yarn is up to 68.9%, moreover, the optimized spinning temperature is 291 ℃, quenchingair speed is 0.5 m/s, and the draw ratio is 5.9. The fineness of the product is(1 691±9) dtex, the intensity ismore than 8.20 cN/dtex, and the breaking elongation ratio is 14%±2%. The product has a satisfied mechani-cal properties and is used in safety belt production.
关键词(KeyWords)：
涤纶工业丝;高强度;纺丝工艺
industrial polyester yarn;high strength;spinning process
基金项目(Foundation): 浙江省重大科技专项(2013C01013)
作者(Author):
庄源,苏键,马鹏程,葛骏敏,孙永明,姚玉元
ZHUANG Yuan,SU Jian,MA Peng-cheng,GE Jun-min,SUN Yong-ming,YAO Yu-yuan
DOI: 10.16090/j.cnki.hcxw.2017.01.002
参考文献(References)：
- [1]王玉萍.涤纶工业丝行业发展现状及应用研究[J].合成纤维,2011,40(9):1-6.
- [2]阚春林.汽车安全带[J].现代技术制造与装备,2008(4):83-84.
- [3]覃剑.2016全球汽车市场发展预测分析[J].汽车工业研究,2016(7):4-12.
- [4]邵蔚.快增长下的冷思考——聚酯工业丝未来走向成行业关注热点[J].纺织服装周刊,2014(26):34-35.
- [5]吉振坡,石相如,曲振峰.涤纶工业丝的生产现状和发展前景[J].河南化工,2005,22(5):10-12.
- [6]王利娜,迟长龙,邓照西.扁平涤纶工业丝生产工艺探讨[J].合成纤维工业,2013,36(4):62-64.
- [7]张军.高分了量PET合成与SSP工艺优化研究[D].杭州:浙江大学,2011.